Operator Training Simulator

Dynamic Process Model connected to an exact copy of the DCS of Your plant
High Fidelity Tailor Made Operator Training Simulators
ESD Emulations
Push Button Panel Emulations
“Real Reality” Field Operator Training
Immersive 3D Field Operator Training
Operator Training Simulator Elements
Operator Training Simulator Distributed Control System (DCS) Operator Training Simulator Annunciator Panel
Distributed Control System
Push Button Panel
An exact copy of an existing DCS in your plant. Our system is flexible and therefore it is able to connect to any DCS software (e.g. Emerson DeltaV, Yokogawa Centum CS 3000, Honeywell Experion, Schneider Electric Foxboro, Siemens PCS7, etc.) making the training life like experience for operators. An Operator Training Solutions simulator is a tailor-made design to be identical to the real plant.
A touchscreen action panel that is also an exact copy of the one in the real plant. Pulse button, latch button, rotating switch… Anything can be a part of the simulated action panels which is created from pictures of the existing panels.
Operator Training Simulator Instructor Panel Operator Training Simulator Virtual or Real Plant
Instructor Panel
Real or Virtual Plant
Instructor panel is built in Mobatec Modeller and it represents the dynamic process model itself. The panel can be built to any requirments (P&ID like, DCS like etc) and can include buttons that can assist the instructor to run specific Scenarios or Sequences, displays and plots which can assist in tracking the operator activity during training.
While training, the control room operators use an exact copy of the real DCS. Field operators perform the field operations in the field itself, however not on the real equipment, but via an ATEX approved smart devise, connected to the Operator Training Simulator. This is so close to reality that our customers refers to this as: “Real Reality”.
Operator Training Simulator Instructor Panel

Distributed Control System
An exact copy of an existing DCS in your plant. Our system is flexible and therefore it is able to connect to any DCS software (e.g. Emerson DeltaV, Yokogawa Centum CS 3000, Honeywell Experion, Schneider Electric Foxboro, Siemens PCS7, etc.) making the training life like experience for operators. An Operator Training Solutions simulator is a tailor-made design to be identical to the real plant.

Operator Training Simulator Annunciator Panel

Push Button Panel
A touchscreen action panel that is also an exact copy of the one in the real plant. Pulse button, latch button, rotating switch… Anything can be a part of the simulated action panels which is created from pictures of the existing panels.

Operator Training Simulator Instructor Panel

Instructor Panel
Instructor panel is built in Mobatec Modeller and it represents the dynamic process model itself. The panel can be built to any requirments (P&ID like, DCS like etc) and can include buttons that can assist the instructor to run specific Scenarios or Sequences, displays and plots which can assist in tracking the operator activity during training.

Operator Training Simulator Virtual or Real Plant

Real or Virtual Plant
While training, the control room operators use an exact copy of the real DCS. Field operators perform the field operations in the field itself, however not on the real equipment, but via an ATEX approved smart devise, connected to the Operator Training Simulator. This is so close to reality that our customers refers to this as: “Real Reality”.

Why Simulator?
With our high fidelity real-time simulations you will be able to experience your process or plant like the real process. You will gain much more understanding of your process down to its very core and make it more reliable and more profitable. See how your plant reacts to various disturbances with a realistic and reliable dynamic representation of the process and train your operators how to handle dangerous situations and to avoid incidents. Find errors in the design and learn how to stabilize your plant, making it safer to operate. We know process safety is a serious issue, an Operator Training Simulator will train your operators to handle all possible process situations including safe plant start-up and shutdown. The built-in optimisation tool will enable you to achieve smooth operation, low costs and higher profits due to the intuitive and simple user interface. You can experiment with foreseeable changes in your plant or processes. The simulator will also help to detect flaws in architecture or construction.
Operator Training Simulator Benefits and Outcome
Operator Training Simulator Mobatec Modeller Simulation
Why OTS B.V.?
Operator Training Solutions has adopted the Zero Fly Time (ZFT) principle and Crew Resource Management from the aviation industry. With the delivery of the high fidelity operator training simulator, all operators – both in the control room and the field – can be trained simultaneously in normal operations and emergency response. For the training of field operators we make use of augmented reality, on devices like an iPad or tablet. The plant is then used as a learning facility. Any change in the real system can be updated in the operator training simulator environment instantly. Our unique process simulation and modelling sofware (Mobatec Modeller) allows you to adapt the system independently of any supplier, by yourself. If the plant is adapted or extended, you can test all changes with the operator training simulator before being copied to the real plant.
Unique Buying Arguments
Lower Costs
30% lower initial investment in operator training simulator technique
Lower cost of operations: in-home maintenance
Precommissioning before start-up
Flawless start-up, teething troubles have been eliminated during operator training simulation

Value for money
Training for panel and field operators simultaneously
Scenario based training
Validated results in assessment
Input for certification
Process analysis & optimization

Flexibility
Shorter lead-times to experienced operators (minimum 1 year sooner)
Compatible with all types of DCS / SCADA – supervisory control and data acquisition)
Easy to integrate in existing operator training simulators